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With this comprehensive reference, you'll learn how to implement, optimize, and use SAP ERP and SAP APO for effective materials planning. You'll understand cross-component materials planning with SAP ERP and SAP SCM, and review modern materials planning procedures. You'll also discover how to configure and use the different SAP ERP applications and integrate them with an existing SAP system. In addition, you'll review how to optimize the tools and determine which settings are useful, and how they affect other settings.

1. Basic Principles and Processes of Materials Planning
Learn the tasks and goals of materials planning, along with the impact of various materials planning parameters on stock.

2. Impact of Materials Planning Parameters in the SAP System
Explore the entire overview of the materials planning parameters in SAP ERP and SAP APO, and learn how to optimize your materials planning processes using these tools.

3. Materials Planning Optimization
Get an in-depth look at the powerful tools and functions in SAP ERP and SAP APO to optimize your inventory controlling.

4. Add-On Tools for SAP ERP Materials Planning
Find out about special add-on tools for materials planning that provide targeted support for effective inventory management, including the materials planning monitor, backlog monitor, and much more.

5. Diagrams and Real-World Examples
Discover how SAP ERP and SAP APO are applied to materials planning with real-life business
scenarios and examples throughout.

Highlights:

Strategic versus Operational Materials Planning
Item Classification
MRP Parameters
Planning and Forecast Methods
Planning Strategies and Requirements Consumption
MRP Procedures
Procurement Quantity Calculation
Safety Stock Planning
Determination of the Sources of Supply Scheduling
Interactions
MRP Optimization
Processing of the MRP Results
Global ATP, VMI and SMI
Kanban
Inventory Controlling

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Material Planning with SAP: Provides details on implementing, customizing, and using MRP procedures with SAP APO and SAP ERP. Teaches users how to integrate MRP with existing SAP systems. Covers all r

1 ... Basic Principles of Materials Planning ... 25

... 1.1 ... Goals and Tasks of Materials Planning ... 25

... 1.2 ... Core Functions of Materials Planning ... 26

... 1.3 ... Requirements Calculation ... 27

... 1.4 ... Accumulate Balances ... 30

... 1.5 ... Purchase Order Calculation ... 32

... 1.6 ... Impact of Materials Planning on Inventory ... 40

... 1.7 ... Conclusion ... 48

2 ... Strategic versus Operational Materials Planning ... 49

... 2.1 ... Tasks in Materials Planning ... 49

... 2.2 ... Organizational Integration of Materials Planning ... 51

... 2.3 ... Conclusion ... 54

3 ... Item Classification as the Basis for Materials Planning Decisions ... 55

... 3.1 ... Options Provided by Item Classification ... 56

... 3.2 ... ABC Analysis with SAP ... 63

... 3.3 ... XYZ Analysis in the SAP System ... 81

... 3.4 ... Combining ABC and XYZ Analyses ... 83

... 3.5 ... Conclusion ... 96

4 ... Materials Planning Process in SAP ... 97

... 4.1 ... Business Overview ... 97

... 4.2 ... Overview of the Materials Planning Process in the SAP System ... 102

... 4.3 ... Materials Planning Process in SAP ERP ... 104

... 4.4 ... Materials Planning Process in SAP APO ... 114

... 4.5 ... Conclusion ... 124

5 ... General Materials Planning Master Data ... 127

... 5.1 ... Differences Between SAP ERP and SAP APO ... 127

... 5.2 ... Mass Maintenance of MRP Master Data ... 131

... 5.3 ... Special Materials ... 133

... 5.4 ... Conclusion ... 134

6 ... Planning Strategies and Requirements Consumption ... 135

... 6.1 ... System Settings in SAP ERP ... 135

... 6.2 ... Planning Strategies in SAP ERP ... 142

... 6.3 ... Planning Strategies in SAP APO ... 168

... 6.4 ... Conclusion ... 171

7 ... Determination of Requirements Through Planning and Forecasts ... 173

... 7.1 ... Forecasts in SAP ERP and SAP APO ... 173

... 7.2 ... Forecasting Accuracy ... 192

... 7.3 ... Forecast Results and Demand Management ... 197

... 7.4 ... Conclusion ... 201

8 ... Materials Planning Procedures ... 203

... 8.1 ... Materials Planning Procedures in SAP ERP ... 203

... 8.2 ... Materials Planning Procedures in SAP APO ... 214

... 8.3 ... Conclusion ... 227

9 ... Procurement Quantity Calculation ... 229

... 9.1 ... Business Background ... 229

... 9.2 ... Procurement Quantity Calculation in SAP ERP ... 233

... 9.3 ... Procurement Quantity Calculation in SAP APO ... 242

... 9.4 ... Conclusion ... 252

10 ... Safety Stock Planning ... 253

... 10.1 ... The Purpose of Safety Stock ... 253

... 10.2 ... Uncertainties in Materials Planning ... 254

... 10.3 ... Selecting and Defining the Service Level ... 255

... 10.4 ... Safety Stocks and Multilevel BOMs ... 258

... 10.5 ... Safety Stock Planning in SAP ERP ... 259

... 10.6 ... Safety Stock Planning in SAP APO ... 268

... 10.7 ... Conclusion ... 285

11 ... Determining Sources of Supply ... 287

... 11.1 ... Source Determination in SAP ERP ... 287

... 11.2 ... Source Determination in SAP APO ... 307

... 11.3 ... Conclusion ... 322

12 ... Scheduling Parameters ... 323

... 12.1 ... Scheduling in SAP ERP ... 324

... 12.2 ... Scheduling in SAP APO ... 339

... 12.3 ... Conclusion ... 348

13 ... Interactions ... 349

... 13.1 ... Parameter Dependencies ... 349

... 13.2 ... Relationship Model of Parameter Optimization ... 353

... 13.3 ... Conclusion ... 356

14 ... Processing Materials Planning Results ... 359

... 14.1 ... Tasks of the MRP Controller and SAP System Support ... 359

... 14.2 ... Materials Planning Controlling ... 361

... 14.3 ... Personal Settings ... 367

... 14.4 ... Exception Messages and Troubleshooting (Alert Monitoring ... 369

... 14.5 ... Conclusion ... 371

15 ... Availability Check ... 373

... 15.1 ... Availability Check in SAP ERP ... 373

... 15.2 ... Availability Check in SAP APO ... 381

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